Getting Started with a Basic Simulation

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This walks through building a simple two-grain 54mm motor from scratch. For what each field on screen does, see BurnSim Fields.

Start a New Motor

Open BurnSim and choose File > New (or just start with the window BurnSim opens with). You'll see an empty Grains grid, a Motor & Nozzle panel with zeroed fields, and an empty graph:

BurnSim 4 with a new, empty motor
A new, empty motor

Add the Grains

In the Grain Editor (below the grid), leave Type as BATES and pick a propellant from the Propellant dropdown - this example uses "Viper". Enter:

  • Length (in): 12.5
  • Diameter (in): 1.825
  • Core dia (in): 0.625
  • Ends inhib.: 0

Click Add. A grain appears in the grid above. Click Add again with the same values to add a second, identical grain - this motor uses two 12.5" BATES grains stacked end to end, 25" of propellant overall.

Set the Nozzle

In Motor & Nozzle, enter:

  • Throat dia (in): 0.75
  • Exit dia (in): 3.5
  • Efficiency (%): 85
  • Ambient (psi): 14.7
  • Thrust method: Nozzle geometry

As soon as a valid throat diameter is set, BurnSim simulates automatically (this is the Auto-Simulate on Changes setting, on by default - see Settings Menu). You don't need to click anything to run it.

Read the Results

BurnSim 4 showing the simulated two-grain motor
The simulated motor - grains, cross-section, graph and results

The graph (bottom left) plots Kn, pressure and thrust against time. The Results tab (bottom right) summarizes the burn - designation, total impulse, burn time, peak pressure/thrust, delivered Isp, and more.

This particular motor also shows a warning:

[Warning] The bottom grain's core is narrower than the nozzle throat (port/throat area ratio 0.69), so the core diameter is being used as the effective throat area instead of the nozzle's - this will continue until burning widens the core past the nozzle's throat diameter.

BurnSim surfaces warnings like this rather than silently simulating a physically questionable design - worth reading whenever one appears.

From Here

  • Add more grains, change grain types (see Grain Types), or try different propellants and nozzle sizes, watching the results update live
  • Toggle which traces are plotted with the checkboxes above the graph
  • File > Save (Ctrl+S) to keep the motor as a .bsx file
  • Once you have real test data for this motor, see Test Data Tab to bring it in and compare against the simulation